Automated poultry farming relies heavily on PP manure removal belts and egg collection conveyor belts to keep fully automated breeding lines running nonstop. On-site belt splicing, joint repairing and routine maintenance have become daily repetitive tasks for farm technical teams. When repairing broken conveyor belts, traditional single-tooth or flat ultrasonic welding tips can only create one tiny fusion spot on the overlapping woven layers. Under persistent pulling force, long-hour continuous conveying and constant surface friction, these narrow bonding areas slowly come apart over time. Unexpected belt rupture will bring an immediate halt to the entire assembly line and seriously disrupt the stable progress of daily breeding work.
Our NO.1 six-tooth ultrasonic welding head perfectly solves this widespread industry problem. It features a 12*7mm working end and a precisely controlled tooth depth of 2.5mm. The six independent welding teeth evenly spread ultrasonic vibration energy and create six solid fusion points in a single welding stroke. Driven by high-frequency molecular vibration, the molten PP material penetrates deep into the woven fabric and forms tight interlocking bonds with internal fibers, instead of only creating superficial surface adhesion. This multi-point connection drastically boosts the tensile strength and tear resistance of each welded joint.
Constructed from high-hardness wear-resistant aluminum alloy, this sonotrode maintains stable performance during long stretches of continuous work, with no overheating, tooth wear or structural deformation. It is equipped with a universal threaded connector and fits seamlessly with most mainstream 28kHz and 35kHz handheld ultrasonic welding guns. The strictly limited 2.5mm tooth depth prevents the welding tip from burning or piercing thick multi-layer woven belts, so no pinhole damage occurs during splicing. The whole joining process is pure physical thermal fusion, free from adhesives, thread stitching and chemical residues, which fully meets the strict hygiene requirements of livestock breeding environments.
This six-tooth welding tip has been widely deployed on large commercial chicken farms across North Africa, Southern Europe and Southeast Asia. Real field application data proves that the failure rate of belt welding joints has been greatly reduced, while the service life of all spliced conveyor belts is substantially prolonged. Unplanned production halts triggered by belt splitting are minimized, allowing automated breeding lines to sustain long-term, stable and uninterrupted operation throughout the whole breeding cycle.
